Archive for the ‘Technology’ Category
To some people, the manufacturing industry may not be the first place they would look when it comes to technological innovation. I’m not one of those people, and chances are if you’re reading this, you aren’t, either. Ever since the announcement of products like the Oculus Rift, virtual reality has entered the mainstream. Outside of the enthusiast’s gaming circles that VR is usually touted in, virtual reality is also being spoken of in other circles, too, due to the possibilities it introduces for things like training, in addition to immersive educational/entertainment experiences.
Virtual reality has also become more prominent via things like Google Cardboard and Samsung’s Gear VR. One of the more mainstream usages include CNN airing the first Democratic Debate of 2016 Election in VR, which was described as an immersive, but strange experience. As time goes on, utilizations of VR technology like this will increase, and it’s already beginning to see usage in manufacturing circles.
A primary usage that VR sees in other circles is in training applications. The United States military has been using VR applications to assist in training their soldiers for quite some time, in addition to Pilot Training.
More prominently to this article’s topic, VR has seen usage in manufacturing, too. For instance, training courses via Superscape (a VR application) were being used as early as the late 90s to train for things like water inspection, cleanroom procedures and more. These applicatiosn also allowed evaluation of performance in a safe, consequence-free environment.
Other applications made possible with virtual reality in manufacturing circles includes virtual assembly. Virtual assembly is performed through a computer, made to help with assembly decisions via simulations and other advanced calculations. This was primarily used by the auto industry, pioneered by Ford in their creation of the Ford Mondeo, the first Ford to be made using virtual assembly.
Ford is also notable for using the Oculus Rift to create VR simulations of driving around in their vehicles, via the Immersion Lab project. As covered by Forbes (I highly recommend reading the full article), Ford created an incredibly high-specced virtual reality environment to help its manufacturing and design departments test out the look and “feel” of their vehicles in early stages of development. In addition to the internals of the car, things like weather and lighting conditions are also simulated, offering a wider picture of how customers might feel about the car.
The above examples are the most prominent that come to mind, but there are more out there. Virtual reality has had its place in manufacturing for a few decades now, and as the technology evolves and enters the mainstream, I can only see it becoming even more prominent and powerful in the future.
The digital nature of today’s world has impacted all aspects of daily and professional life, including everyday operations within the manufacturing sector. From 3D printing to a new social media emphasis in B2B marketing, all aspects of manufacturing are quickly changing. One of the most recent and most concerning shifts involves security and privacy, with manufacturers increasingly finding themselves at risk of security breaches. A report from PwC’s 18th Annual Global CEO survey found that digital technologies ensuring enhanced cybersecurity were deemed among the most important tools of the mobile age by 78 percent of CEOs.
Enhancing security and privacy is no easy task, especially given the rapidly-changing nature of the digital landscape and the swiftness with which hackers adapt to new security protocol. However, there are several steps manufacturers can take to minimize security risks. A few key approaches for enhancing security are detailed below:
New Technology and New Security Risks
The increased integration of advanced technology into everyday products is a boon for consumer engagement and satisfaction, but it is accompanied by numerous risks that were, at one time, nonexistent. Manufacturing.net highlights in-vehicle WiFi as a prime example of this problem. Drivers continually demand in-vehicle connectivity, but this opens up these businesses to a whole host of hacking risks. There is no easy solution, but careful consideration of the risks that may accompany a new product or feature is a good start. From there, manufacturers can implement controls designed to minimize the potential for future hacking.
Cloud technology has greatly enhanced mobility within the manufacturing industry, but the security and privacy risks that accompany this approach to data storage should be of great concern to manufacturers lacking advanced security systems and protocol. At minimum, all information stored on the cloud should be accompanied by several layers of protection, including firewalls, secure OS, and audit trails. Physical security protocols must also be considered, with potential safeguards including CCTV surveillance, several points of automated authentication, and the use of guards at all access points.
Intellectual Property and Inside Breaches
Intellectual property is one of the biggest areas of vulnerability for the average manufacturer. Although the potential for outside security risks should be carefully monitored, many manufacturers are at far greater danger of inside security breaches. Thus, it is important to assess how much access various individuals have to sensitive information. A variety of controls and layers can be implemented in order to minimize the risk of inside security issues.
The exciting opportunities of the digital age are, unfortunately, accompanied by numerous security risks. There is no way to completely eliminate these hazards, but the potential for security breaches can be greatly reduced through the implementation of enhanced physical and cybersecurity systems.
Forbes.com – Article
Manufacturing.net – Article
Energy Boosts Manufacturing
New developments in the science and technology have and will spell out a massive influx in business for manufacturers. The concept of control science is emerging as the probable next step in the process of ensuring longevity for future generations whose livelihood depends on renewable or sustainable energy utilization. As the focus on new sustainable energy globally gains momentum, so manufacturing businesses are caught up in the upheaval as demand for energy-efficient products sky-rockets. Control science is bringing the idea of controlling energy at molecular, atomic and electronic levels to the “green” movement. What does this mean for manufacturers?
Containment in Complex Materials
Technology & Manufacturing is a cyclic combination. As more technology solutions emerge to contain and sustain energy, manufacturers will reap the benefits when orders for specialized materials that can hold large amounts of energy roll-in. This cycle will fuel the technology sector as they search for better more innovative designs to create energy-efficient options with higher storage capacities. Manufacturing businesses will garner solid profit margins via increased need of production in specialized materials. Homes and businesses are becoming increasingly energy-efficient and energy conscious, as the need for energy-saving additions such as solar panels or effective smart grids is trending.
Innovative solutions are establishing new and exciting frontiers for the manufacturing industry to explore. With 3-D printing on the up and up and Nano materials and advanced robotics making names for themselves across continents, the opportunity for high profit margins, job acquisition and economy-saving production lines are endless. Outsourcing for energy is no longer an issue as wind power, solar panels and high-grade batteries can be manufactured in the United States. Imported energy has cost the country nearly 700 billion a year but using our available resources to sustain and renew our energy sources will eventually eliminate the need for outsourcing. Fossil fuels are slowly being edged out in favor of better, more cost-effective solutions.
Technology & Manufacturing in Iowa
Everything runs on electricity or so it seems. Manufacturing companies need electricity to create, fabricate and bring quality products to consumers. Using the newest technology to capitalize on the benefits renewable energy provides to manufacturers in the production sector is a smart move for any business to make. Companies that support the environment, strive for energy efficiency and create job opportunities establish their reputation as concerned and business-minded forces in the manufacturing industry. KrytonMetals.com is one company that recognizes the benefits that the effective combination of Technology & Manufacturing presents to those who take advantage of it. With state-of-the-art technology, numerous specialists in the field, and a consummate mission to stay ahead of the technology curve, the company emulates what it takes to be successful in a constantly changing industry. The need to remain current and relevant in a world that is racing to conserve and promote longevity is an environmentally-beneficial and business-profitable ideal.
Damaging and energy-sapping “innovations” have whittled away at civilizations’ resources and the atmosphere for centuries, to think there are ways to conserve and protect natural energy resources through advances in Technology & Manufacturing is truly ground-breaking. The application of control science through natural energy containment in chemically altered materials will shake and shape preconceived notions of what energy means for its users. Every time I turn on lights, plug-in an appliances or start-up vehicles, I am expending precious energy. The ability to contain energy in such a way that I can use it, and counter-act the negative effects of pollution is an exciting concept to me. Renewable energy is saving the environment and revolutionizing the manufacturing industry through inventive containment and scientific application.
Wearable technology refers to the integration of computer and wireless technologies with jewelry, clothing, and accessories. The existence of some elementary forms of wireless technology, like the calculator wristwatch, can be traced back to the 1980s. Nonetheless, the advances in wireless tech and miniaturizing circuitry have significantly increased the current, as well as the potential applications of the wearable concept. Here, I explore the potential of the application of wearable technologies in the Manufacturing Industry.
Wearable Technologies in Manufacturing Industry
Examples of modern wearables include:
- Google Glass
The technology has widely been portrayed as a consumer trend with notable applications in the entertainment, and Health & Fitness Industry.
This head-worn device is the most popular wearable technology. It can enhance reality by displaying contextual and location-based information, as well as taking hand-free photographs and videos. Google markets the device to a consumer audience, highlighting its capability for enhancing lives.
Personally, I think wearables will soon become an integral tool in the manufacturing environment, delivering several significant benefits. I envision the technology transforming the manufacturing process, increase productivity, enhance efficiency, and even augment employee engagement.
To understand how wearables would benefit the manufacturing companies, let us examine the following situations.
In a busy factory, workers will be wearing location-aware smart wristbands when they go to work. As they enter the factory premises, the wristband automatically logs them in for the day. It also gives them respective work instructions.
For the field-based workers, the wearable device will allow them to connect to other workers for advice to solve daily problems. The use of video technology will help fast-track the job and ensure it is done perfectly.
With wearable devices, production managers and supervisors would be able to access important work-related information in real time. They will also be able to monitor other essential metrics like:
- The total amount of goods produced
- What is needed for rework
- The amount of scrap
Moreover, with just a few taps on their wearable device, a supervisor would adjust worker schedules to ensure duty allocation matches the labour demand.
Sometimes, a machine may malfunction, interrupting the output on a primary production line. With a wearable device, the manager will instantly receive an alert on his device, and with a single tap on the screen, he can reassign employees to another line until the faulty machine is fixed. They may also immediately dispatch maintenance to fix the machine. Consequently, employees would receive notification on their wearable device to move back to their working stations. This minimizes downtime and maintains productivity.
As all of these occur, the wearables track the employee’s location, detects that they have switched to another production line, generates a job transfer, allocates a new work program, and automatically begins tracking their work. Employees would not need a computer or time clock, as the wearable technology will have taken care of everything for them. They will be able to fully concentrate on their work.
Wearable technology encompasses many forms, such as watches, glasses, bracelets, and smart badges. It has a tremendous potential to transform how we get work done, how we make decisions, as well as how we engage with our customers, employees, and partners.
Personally, the technology has spared me some situations where logistics, etiquette, or even safety prevented me from using smart-phones and laptops. While consumer wearables are rapidly growing in popularity, I expect the manufacturing industry to fully embrace the technology and use it in transformative applications.